At Prathmesh Technical Services, we adhere to stringent quality control processes to ensure that every product meets the highest standards of precision and reliability. Our comprehensive quality assurance procedures span every stage of production, from raw material inspection to final product packaging. Here's an overview of our quality control process:
Raw Material Inspection:
Receipt and Certification: Raw materials are received along with test certificates detailing chemical composition and mechanical properties.
Processing Department: Materials are sent to the processing department for further manufacturing.
Processing Department: Heading Machine: Wire diameter is checked before loading onto the heading machine. Production begins after supervisor approval.
1st Off Inspection: Initial inspection of five pieces ensures machine settings meet product specifications, approved by supervisor.
In-process Inspection: Ongoing inspections during production ensure product quality and adherence to standards.
Production Processes: Heading (Cold Forge) ; Slotting ; Threading (Roll Thread)
Heat Treatment: Ensures core and case hardness through established cycles. Batch inspections validate hardness.
Plating: Maintains plating quality and thickness through proper cycle management.
Final Inspection: Dimensional Checks: Conducted using digital calipers, micrometers, and gauges to verify product dimensions.
Visual Checks: Ensures product asthatics and surface quality meet expectations.
Packaging: Products undergo final inspection before packing. Each item is labeled with specific sizes, drawing numbers, total weights, and piece counts per packet.
Packaging is done in plastic bags or as per client instructions.
Additional Services: Third-Party Inspection: Available upon client request to further validate product quality.
At Prathamesh Technical Services, our commitment to quality extends throughout every aspect of our operations, ensuring that our products consistently deliver superior performance and reliability to our valued customers